{"id":11182,"date":"2016-11-19T15:40:00","date_gmt":"2016-11-19T22:40:00","guid":{"rendered":"http:\/\/cafe.foundation\/blog\/?p=11182"},"modified":"2016-11-19T15:40:00","modified_gmt":"2016-11-19T22:40:00","slug":"a-24-volt-airplane-motor","status":"publish","type":"post","link":"http:\/\/cafe.foundation\/blog\/a-24-volt-airplane-motor\/","title":{"rendered":"A 24-Volt Airplane Motor?"},"content":{"rendered":"<p>One of the big surprises in last month\u2019s webinar hosted by the EAA and presented by Brian Carpenter of Rainbow Aviation Services\/Adventure Aviation was the 24-Volt motor being developed for the <a href=\"http:\/\/www.electricmotorglider.com\/\">EMG-6 ultralight motorglider<\/a>.<\/p>\n<div id=\"attachment_11184\" style=\"width: 538px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-11184\" class=\"size-large wp-image-11184\" src=\"http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2016\/11\/emg-6-side-view-528x289.png\" alt=\"EMG-6 in side view with electric powerplant - still Part 103 legal, according to Brian Carpenter\" width=\"528\" height=\"289\" srcset=\"http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2016\/11\/emg-6-side-view-528x289.png 528w, http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2016\/11\/emg-6-side-view-300x164.png 300w, http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2016\/11\/emg-6-side-view.png 600w\" sizes=\"auto, (max-width: 528px) 100vw, 528px\" \/><p id=\"caption-attachment-11184\" class=\"wp-caption-text\">EMG-6 in side view with electric powerplant &#8211; still Part 103 legal, according to Brian Carpenter<\/p><\/div>\n<p><strong>High and Low Voltages<\/strong><\/p>\n<p>Many, if not most of the electric motors flying on existing craft are higher voltage units.\u00a0 For sake of an off-handed definition, we\u2019ll divide low and high at below and above 50 Volts, something OSHA delineates in its regulation 29 CFR 1910.303(g)(2)(i), which \u201cgenerally requires &#8220;\u2019live parts of electric equipment operating at 50 volts or more\u2019 to be \u2018guarded against accidental contact by use of approved cabinets or other forms of approved enclosures\u2019 or by other specified means.\u201d\u00a0 <a href=\"https:\/\/www.osha.gov\/pls\/oshaweb\/owadisp.show_document?p_table=INTERPRETATIONS&amp;p_id=29744\">In its explanation, the Occupational Safety and Health Administration<\/a> \u201cconsiders <em>all <\/em>voltages of 50 volts or above to be hazardous. Electric current, not voltage, passing through the human body causes injury\u2026.\u201d<\/p>\n<p>And it really doesn\u2019t take much amperage to take a person to the next realm.\u00a0 Electric chairs, for instance, pass voltages from 500 to 20,000 Volts through the condemned\u2019s body, but at currents of only five to 20 Amperes.\u00a0 Shockingly, &#8220;<a href=\"http:\/\/hypertextbook.com\/facts\/AprilDunetz.shtml\">A current of 0.070\u00a0ampere causes heart problems<\/a> and may be fatal.&#8221;\u00a0 The lesson is that all electric devices need to be treated with caution and respect.<\/p>\n<p>While high power in aircraft electric motors comes from a combination of high voltages and high amperages (multiply the two to get the kilowatt output of the motor), Roman Susnik and EMRAX provide three voltage levels with correspondingly varied amperages to suit motors to different applications.<\/p>\n<p>https:\/\/www.youtube.com\/watch?v=-e_wmSA3Mos<\/p>\n<p>The Emrax 228, for instance, can be ordered in high, medium and low voltage configurations.\u00a0 The high-voltage version can handle up to 600 Volts at a maximum current of 240 Amps.\u00a0 The low-voltage model can run on 24 to 150 Volts, but at 900 maximum Amps.\u00a0 Because the resulting torque is so great from especially the low-voltage motors, they can swing large propellers at low RPMs while providing significant thrust. \u00a0Certainly the early demonstration of low-speed torque shows low noise and an undocumented level of thrust at 450 RPM. \u00a0Most Emrax motors don&#8217;t exceed 2,200 RPM at full power.<\/p>\n<h4><strong>A 48-Volt Automobile<\/strong><\/h4>\n<p>A European car manufacturer, NanoFlowCell, produces two vehicles, the Quant F and Quantino, powered by liquid flow cell batteries.\u00a0 The Quantino has four wheel-hub type 48-Volt motors, each capable of producing 200 Newton-meters (147.5 foot-pounds) of maximum torque.\u00a0 We\u2019ve covered the Quant in an earlier post.<\/p>\n<p>This 48-Volt car ran 14 hours on a very level, smooth floor and still had 78-percent of the energy stored in its two 159-liter (84 gallons) tanks available, according to the company.\u00a0 This demonstration, while impressive, is somewhat like Sanyo\u2019s battery-powered six-year-old, 1,000 kilometer run without a recharge.\u00a0 <a href=\"http:\/\/sustainableskies.org\/a-world-distance-record-without-recharging\/\">Run at 25 mph, Sanyo\u2019s record was not a big challenge<\/a> for even the draggiest vehicle.\u00a0 It\u2019s unlikely the Quantino went much faster, considering the confined quarters.<\/p>\n<p>Salt water weighs about 8.5 pounds per gallon, so the Quantino is lugging around 714 pounds of motive power.\u00a0 It has the same issue that batteries have, not diminishing in weight as the energy burns off.\u00a0 Any car or airplane using either energy storage medium ends its journey as heavy as when it started.<\/p>\n<p><iframe loading=\"lazy\" title=\"QUANTiNO Endurance Testing\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/t5Ic8XI3GlM?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<p><a href=\"http:\/\/www.greencarreports.com\/news\/1104099_48-volt-mild-hybrid-systems-what-they-do-how-they-change-the-car\">48-Volt systems are becoming common in so-called \u201cmild\u201d hybrids <\/a>with stop-start capabilities, but coming into their own as full-time powerplants for electric vehicles.\u00a0 Beyond that NanoFlowCell warns of the \u201cspectre\u201d high-voltage dangers.<\/p>\n<h4><strong>A 24-Volt Airplane Motor<\/strong><\/h4>\n<p>Brian Carpenter has tried several electric motors on his EMG-6 motorglider, and is planning the first runs for the R&amp;D motor developed in collaboration with that company.\u00a0 The 24-Volt motor would turn a big propeller slowly, just as the Polini two-stroke also tested on the airplane manages.\u00a0 A large, slow propeller is great for quick climbs to gliding altitude, and a battery pack can then be used intermittently to search for thermals or assure a return to the field.<\/p>\n<p>Collaborating with Ed Donovan at R&amp;D Cable, Brian describes the prototype motor as a good alternative to two-strokes, even borrowing small parts from them.\u00a0 \u201cThe bolt pattern is the standard two-stroke Rotax engine bolt pattern. the bearing is the same as the front bearing on the Rotax E gearbox. The total motor weight will be in the neighborhood of 25 pounds when completed. There are 6 mounting locations on the rear of the motor housing. During testing at full power the outer housing gets slightly warm but the windings and the magnets remain cool even at full power operation. They are still undergoing some operational tests on the motor and perfecting the final design before going into the\u00a0mass production phase and developing the tooling for the stamping dies for the winding core. The expectations are that the efficiency of the motor will exceed 95%. And reliability and durability are key components in the development of the motor. I would expect that this motor will have a TBO in excess of 10,000 hours. And overhaul cost will be the replacement of 2 bearings. We have been told that we should expect to have an operational motor available for installation before we depart for the Oshkosh airshow.\u201d<\/p>\n<div id=\"attachment_11185\" style=\"width: 538px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-11185\" class=\"size-large wp-image-11185\" src=\"http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2016\/11\/emg-6-RD-with-prop-528x352.jpg\" alt=\"Brian Carpenter mounting R&amp;D motor. Note wide blades on 48-inch propeller, Alternative three-blade Sterna propeller is also under test\" width=\"528\" height=\"352\" srcset=\"http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2016\/11\/emg-6-RD-with-prop-528x352.jpg 528w, http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2016\/11\/emg-6-RD-with-prop-300x200.jpg 300w, http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2016\/11\/emg-6-RD-with-prop.jpg 640w\" sizes=\"auto, (max-width: 528px) 100vw, 528px\" \/><p id=\"caption-attachment-11185\" class=\"wp-caption-text\">Brian Carpenter mounting R&amp;D motor. Note wide blades on 48-inch propeller, <a href=\"http:\/\/www.electricmotorglider.com\/2016\/07\/sterna-propeller.html\">Alternative three-blade Sterna propeller <\/a>is also under test<\/p><\/div>\n<p>If the high-torque ability to swing a propeller slowly in a high=thrust way turns out to combine the (relative) safety of low voltage with the ability to scramble for altitude, this may move more designers to opt for the low-voltage option.<\/p>\n<div id=\"facebook_like\"><iframe src=\"http:\/\/www.facebook.com\/plugins\/like.php?href=http%3A%2F%2Fcafe.foundation%2Fblog%2Fa-24-volt-airplane-motor%2F&amp;layout=standard&amp;show_faces=true&amp;width=500&amp;action=like&amp;font=segoe+ui&amp;colorscheme=light&amp;height=80\" scrolling=\"no\" frameborder=\"0\" style=\"border:none; overflow:hidden; width:500px; height:80px;\" allowTransparency=\"true\"><\/iframe><\/div>","protected":false},"excerpt":{"rendered":"<p>One of the big surprises in last month\u2019s webinar hosted by the EAA and presented by Brian Carpenter of Rainbow Aviation Services\/Adventure Aviation was the 24-Volt motor being developed for the EMG-6 ultralight motorglider. High and Low Voltages Many, if not most of the electric motors flying on existing craft are higher voltage units.\u00a0 For [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[6862,15,6894,14],"tags":[7621,2571,7625,7622,1239,7623,4861,7624,7626,497],"class_list":["post-11182","post","type-post","status-publish","format-standard","category-batteries","category-electric_powerplants","category-hybrid-aircraft","category-sustainable_ga","tag-48-volt-system","tag-brian-carpenter","tag-ed-donovan","tag-emg-6-motorglider","tag-emrax-motor","tag-mild-hybrids","tag-nanoflowcell","tag-quantino-automobile","tag-rd-cable","tag-roman-susnik"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>A 24-Volt Airplane Motor? - CAFE Foundation Blog<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"http:\/\/cafe.foundation\/blog\/a-24-volt-airplane-motor\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"A 24-Volt Airplane Motor? - CAFE Foundation Blog\" \/>\n<meta property=\"og:description\" content=\"One of the big surprises in last month\u2019s webinar hosted by the EAA and presented by Brian Carpenter of Rainbow Aviation Services\/Adventure Aviation was the 24-Volt motor being developed for the EMG-6 ultralight motorglider. 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