{"id":13810,"date":"2020-11-07T00:20:56","date_gmt":"2020-11-07T07:20:56","guid":{"rendered":"http:\/\/cafe.foundation\/blog\/?p=13810"},"modified":"2020-11-07T00:23:14","modified_gmt":"2020-11-07T07:23:14","slug":"dlrs-novel-configurations","status":"publish","type":"post","link":"http:\/\/cafe.foundation\/blog\/dlrs-novel-configurations\/","title":{"rendered":"DLR&#8217;s Novel Configurations"},"content":{"rendered":"<p>Researchers from the German Aerospace Center (Deutsches Zentrum f\u00fcr Luft- und Raumfahrt; DLR) conducting research into <a href=\"https:\/\/www.dlr.de\/content\/en\/articles\/news\/2019\/04\/20191126_e-aircraft-novel-configurations-open-up-new-possibilities.html\">the potential of new types of design have crafted novel configurations for future flight<\/a>.\u00a0 The DRL and BDLI (German Aerospace Industries Association or Bundesverband der Deutschen Luft- und Raumfahrtindustrie)\u00a0 have published a white paper: \u201cZero Emission Aviation \u2013 Emissionsfreies Fliegen\u201d explicating these configurations.<\/p>\n<div id=\"attachment_13813\" style=\"width: 538px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-13813\" class=\"size-large wp-image-13813\" src=\"http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2020\/11\/dlr-futprint50_preconceptualconfigurationstudies-528x396.png\" alt=\"\" width=\"528\" height=\"396\" srcset=\"http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2020\/11\/dlr-futprint50_preconceptualconfigurationstudies-528x396.png 528w, http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2020\/11\/dlr-futprint50_preconceptualconfigurationstudies-300x225.png 300w, http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2020\/11\/dlr-futprint50_preconceptualconfigurationstudies-768x576.png 768w, http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2020\/11\/dlr-futprint50_preconceptualconfigurationstudies.png 960w\" sizes=\"auto, (max-width: 528px) 100vw, 528px\" \/><p id=\"caption-attachment-13813\" class=\"wp-caption-text\">FutPrInt 50 unique configurations<\/p><\/div>\n<p>Surprisingly, one of their major findings is that \u201cElectric flight enables lighter aircraft with smaller wings and distributed propulsion systems.\u201d\u00a0 Battery weight has caused MagniX and Ampaire to reduce the number of passengers or the cargo loads on conversions of existing airframes.\u00a0 To counter those issues, \u201cAn EU research project is investigating the potential for new propulsion systems and aircraft concepts.\u201d\u00a0 Obviously, these new concepts will need to take advantage of advanced materials to lower airframe weight.<\/p>\n<p><strong>Hybrids and Hydrogen<\/strong><\/p>\n<p>Thousands of airliners parked in dry desert locations highlight how the COVID crisis has affected air travel.\u00a0 Despite the ongoing interlude in travel, we should experience five percent per year growth in air traffic every year until 2030, according to forecasts reported in <em>Horizon<\/em> magazine.<\/p>\n<div id=\"attachment_15606\" style=\"width: 538px\" class=\"wp-caption aligncenter\"><a href=\"http:\/\/sustainableskies.org\/wp-content\/uploads\/2020\/11\/dlr-nineteen-seater-aircraft-with-electrically-driven-propellers.jpg\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-15606\" class=\"size-large wp-image-15606\" src=\"http:\/\/sustainableskies.org\/wp-content\/uploads\/2020\/11\/dlr-nineteen-seater-aircraft-with-electrically-driven-propellers-528x352.jpg\" alt=\"\" width=\"528\" height=\"352\" \/><\/a><p id=\"caption-attachment-15606\" class=\"wp-caption-text\">DLR study for 19-seat regional airliner with multiple propellers &#8211; similar to X-57 Maxwell concept.\u00a0 This would be hybrid, though, with turbine-driven generators<\/p><\/div>\n<p>Countering that rosy outlook, <em>Horizon<\/em> reports, \u201cAs a result of the COVID-19 pandemic, U.S. airlines have cut capacity by more than 1.4 million seats, or 6 [percent] in the last week alone, according to OAG, an airline data company.\u201d\u00a0 At some point in the future, though, threats of being enclosed in a tube with contiguous and contagious fellow passengers will finally dissipate and people will fulfill their wanderlust.\u00a0 Then it will be up to aircraft designers and makers to prevent a return to the spread of something even more of an existential risk \u2013 air-borne pollution.<\/p>\n<p>The need to jumpstart the economy is great worldwide, but the necessity of reducing airline emissions is also great.\u00a0 Aviation, already responsible for two percent of global greenhouse emissions, will grow that share unless it can be brought into line with the\u00a0<a href=\"https:\/\/ec.europa.eu\/clima\/policies\/strategies\/2050_en\">European Union\u2019s target of net-zero greenhouse gas emissions by 2050<\/a>.<\/p>\n<p>Aviation contributes significantly to the European economy,\u00a0<a href=\"https:\/\/ec.europa.eu\/transport\/modes\/air\/news\/2017-06-08-aviation-open-and-connected-europe-jobs-growth-investment-and-global_en\">generating more than \u20ac500bn per year and supporting 9.3 million jobs<\/a>.\u00a0 To help maintain that benefit, hybrid-electric aircraft will probably be a short-term fix.<\/p>\n<p>Dr\u00a0<a href=\"http:\/\/www.laplace.univ-tlse.fr\/ROBOAM-Xavier-1294?lang=fr\">Xavier Roboam<\/a>, a senior scientist and deputy director at the LAPLACE lab at the University of Toulouse in France, explains, \u201cBy hybridizing sources, you can reduce the fuel burn of aircraft and therefore the environmental impact. \u00a0It\u2019s the first step before the final step, which may be zero-emission, fully-electric aircraft.\u201d\u00a0 Since the best batteries are still only about three percent as energy dense as kerosene jet fuel, an engine\/generator and small fuel load can extend the range of electrically-propelled aircraft.<\/p>\n<div id=\"attachment_15607\" style=\"width: 614px\" class=\"wp-caption aligncenter\"><a href=\"http:\/\/sustainableskies.org\/wp-content\/uploads\/2020\/11\/dlr-high-performance-in-the-air-hybrid-aircraft-engines.jpg\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-15607\" class=\"wp-image-15607\" src=\"http:\/\/sustainableskies.org\/wp-content\/uploads\/2020\/11\/dlr-high-performance-in-the-air-hybrid-aircraft-engines-528x239.jpg\" alt=\"\" width=\"604\" height=\"274\" \/><\/a><p id=\"caption-attachment-15607\" class=\"wp-caption-text\">Light weight structure and hybrid propulsion systems can be contained in unique configurations<\/p><\/div>\n<p>Hybrid planes will also have to reduce enough weight over battery-powered aircraft to compensate for the fuel load and any additional battery weight.\u00a0 Dr. Roboam and associates, working with the HASTECS (Hybrid Aircraft; academic reSearch on Thermal and Electrical Components and Systems) project, are focused on systems that convert power between batteries, generators and electric motors.\u00a0 Roboam explains the group\u2019s goal: \u201cWe are trying to maximize the ratio between the power you are able to deliver and the weight that is necessary to deliver that power.\u201d<\/p>\n<p>The team aims to \u201cdesign an electric motor that would double the power-to-weight ratio of electric motors used today, such as in a Tesla electric car, to achieve 10 kilowatts per kilogram by 2035. They also want to increase the power-to-weight ratio of power converters to 25 kilowatts per kilogram by the same period.\u201d This could lead to lighter aircraft burning up to 10 percent less fuel.<\/p>\n<p>The team claims to have met their goal for the electric motors, optimizing their structure by using electromagnetic materials, for example, and special Litz wires (a special type of multistrand wire or cable used in electronics to carry alternating current (AC) at radio frequencies) to help improve performance.\u00a0\u00a0 Smaller motors heat up more, so the team also came up with a more efficient way to cool them using an internal cooling system.\u00a0 Their power conversion system met similar goals, \u201c\u2026beyond the target which is very successful for the project.\u201d\u00a0 Dr. Roboam thinks a hybrid aircraft using their concepts could fly in five to 15 years.<\/p>\n<p><iframe loading=\"lazy\" title=\"Make Your Own Litz Wire\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/78QJy408KBk?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<p><a href=\"https:\/\/www.ifb.uni-stuttgart.de\/en\/institute\/team\/Strohmayer-00002\/\">Professor Andreas Strohmayer<\/a>, head of the Department of Aircraft Design at the University of Stuttgart in Germany, and his colleagues are also working on a hybrid-electric aircraft with up to 50 seats that would start providing commercial flights in 2035 as part of the\u00a0<a href=\"https:\/\/futprint50.eu\/\">FutPrInt50 project<\/a>. \u00a0Professor Strohmayer relates, \u201cThe 40 to 50 seat range is the first commercial tool to have an impact (in terms of) transport capacity. \u00a0The larger you go from there, the more issues you have, so I believe in a step-up approach.\u201d<\/p>\n<h4><strong>Hydrogen<\/strong><\/h4>\n<p>Airbus takes a next step, hydrogen, with their September 21 announcement that\u00a0<a href=\"https:\/\/www.airbus.com\/newsroom\/press-releases\/en\/2020\/09\/airbus-reveals-new-zeroemission-concept-aircraft.html\">they plan for the world\u2019s first zero-emissions aircraft using hydrogen as a power source*<\/a>. \u00a0Professor Strohmayer adds, \u201cWe are working on our reference aircraft so that we have a one-to-one comparison of our design against a conventional aircraft of the same size.\u201d\u00a0 Several possibilities, shown in the following video, help explain that hybrid and hydrogen concepts could even be combined.<\/p>\n<div style=\"width: 640px;\" class=\"wp-video\"><video class=\"wp-video-shortcode\" id=\"video-13810-1\" width=\"640\" height=\"360\" preload=\"metadata\" controls=\"controls\"><source type=\"video\/mp4\" src=\"https:\/\/futprint50.eu\/sites\/default\/files\/2020-07\/e-workshop_on_Aircraft_Design_Specs_Mission.mp4?_=1\" \/><a href=\"https:\/\/futprint50.eu\/sites\/default\/files\/2020-07\/e-workshop_on_Aircraft_Design_Specs_Mission.mp4\">https:\/\/futprint50.eu\/sites\/default\/files\/2020-07\/e-workshop_on_Aircraft_Design_Specs_Mission.mp4<\/a><\/video><\/div>\n<p>DLR and various academic groups can pull information from NASA in America, ONERA in France, and agencies in South America and the Netherlands. Research groups will also focus on harvesting energy from the airflow to help reduce battery and fuel weight in hybrid aircraft.<\/p>\n<p>By the end of the project in 2022, the team will have developed a technology roadmap for all the different components needed, as well as a roadmap for the standards that need to be met for certification. It will be accompanied by a hybrid aircraft design that could be transferred to an aircraft manufacturer for production and development. Strohmayer concludes, \u201cMy vision is that my grandchildren can sit with me onboard one of these aircrafts in 20 years from now. I want to see this built.\u201d<\/p>\n<h4>Less Noise with More Propellers<\/h4>\n<p>Fans and propellers produce aircraft noise during flight but total noise in flight is largely determined by aerodynamics, \u201cproduced by the propellers or fans of the engines and the airflow around the fuselage and wings.\u201d Researchers have found that many small propellers create a different sound from that of two large ones, and examined the flow acoustics in depth.<\/p>\n<p><a href=\"https:\/\/www.researchgate.net\/profile\/Martin_Hepperle\">Martin J. Hepperle of the DLR Institute of Aerodynamics and Flow Technology<\/a>, cautions, \u201cThe reductions that our concepts are calculated to achieve are in the single-digit range. Our preliminary investigations indicate that hybrid-electric regional aircraft with distributed propulsion systems would result in a 10 percent noise reduction.\u201d \u00a0\u00a0He retains a realistic outlook, noting that although hybrid systems would allow power to be generated directly on board, this would increase weight.\u00a0 Further, \u201cConversion and transfer of electricity would also result in some power losses.\u201d<\/p>\n<p>Hepperle ran up against the weight of energy storage, since present-day batteries add to the aircraft\u2019s mass and and yet do not allow long range. \u00a0Near-term, Hepperle sees battery-only systems as practical only for \u201csmall sports aircraft,\u201d and hydrogen fuel cells as very expensive and complicated.<\/p>\n<div id=\"attachment_15609\" style=\"width: 538px\" class=\"wp-caption aligncenter\"><a href=\"http:\/\/sustainableskies.org\/wp-content\/uploads\/2020\/11\/dlr-hybrid-flugzeug-hybrid-aircraft-symbolbild-2020-01-min.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-15609\" class=\"size-large wp-image-15609\" src=\"http:\/\/sustainableskies.org\/wp-content\/uploads\/2020\/11\/dlr-hybrid-flugzeug-hybrid-aircraft-symbolbild-2020-01-min-528x264.png\" alt=\"\" width=\"528\" height=\"264\" \/><\/a><p id=\"caption-attachment-15609\" class=\"wp-caption-text\">University of Stuttgart hybrid electric 50-passenger regional airliner concept<\/p><\/div>\n<p>He sees kerosene-fueled hybrid propulsion systems as a practicable transitional solution. Although carrying a complex propulsion system, this type of electrically powered regional aircraft could \u201ceasily\u201d carry 100 passengers for up to 2000 kilometers.<\/p>\n<p>Despite the many issues being sorted out by researchers, Current findings and concepts for electric aircraft can be an option for short-haul routes. \u00a0The DLR cooperates with research as part of the European\u00a0<a href=\"http:\/\/www.cleansky.eu\/\">Clean Sky 2<\/a>\u00a0Advanced Engine and Aircraft Configurations (ADEC) projects, <a href=\"https:\/\/www.onera.fr\/en\">ONERA<\/a>, \u00a0<a href=\"https:\/\/www.tudelft.nl\/en\/\">TU Delft<\/a>,\u00a0<a href=\"http:\/\/www.nlr.org\/\">NLR<\/a> (The Royal Netherlands Aerospace Center) and industry partners\u00a0<a href=\"https:\/\/www.airbus.com\/\">Airbus<\/a>\u00a0and\u00a0<a href=\"https:\/\/www.rolls-royce.com\/\">Rolls-Royce<\/a>\u00a0to determine the potential of innovative propulsion systems and aircraft concepts.\u00a0 DLR is working with the Synergetic integration of distributed hybrid-electrical propulsion systems (SynergIE) project, part of Germany\u2019s national aviation research program.<\/p>\n<p>While many of these efforts will mirror configurations such as the NASA X-57 Maxwell or other American research programs, all such projects help point us toward a clean sky future.<\/p>\n<p>*This is preceded by aircraft such as Pipistrel&#8217;s Hy4, already flying at least partially on hydrogen and e-Genius, a product of Stuttgart&#8217;s aerodynamic programs.<\/p>\n<div id=\"facebook_like\"><iframe src=\"http:\/\/www.facebook.com\/plugins\/like.php?href=http%3A%2F%2Fcafe.foundation%2Fblog%2Fdlrs-novel-configurations%2F&amp;layout=standard&amp;show_faces=true&amp;width=500&amp;action=like&amp;font=segoe+ui&amp;colorscheme=light&amp;height=80\" scrolling=\"no\" frameborder=\"0\" style=\"border:none; 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DLR) conducting research into the potential of new types of design have crafted novel configurations for future flight.\u00a0 The DRL and BDLI (German Aerospace Industries Association or Bundesverband der Deutschen Luft- und Raumfahrtindustrie)\u00a0 have published a white paper: \u201cZero Emission Aviation \u2013 Emissionsfreies [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"http:\/\/cafe.foundation\/blog\/dlrs-novel-configurations\/\" \/>\n<meta property=\"og:site_name\" content=\"CAFE Foundation Blog\" \/>\n<meta property=\"article:published_time\" content=\"2020-11-07T07:20:56+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2020-11-07T07:23:14+00:00\" \/>\n<meta property=\"og:image\" content=\"http:\/\/cafe.foundation\/blog\/wp-content\/uploads\/2020\/11\/dlr-futprint50_preconceptualconfigurationstudies-528x396.png\" \/>\n<meta name=\"author\" content=\"Dean Sigler\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Dean Sigler\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"7 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"http:\\\/\\\/cafe.foundation\\\/blog\\\/dlrs-novel-configurations\\\/#article\",\"isPartOf\":{\"@id\":\"http:\\\/\\\/cafe.foundation\\\/blog\\\/dlrs-novel-configurations\\\/\"},\"author\":{\"name\":\"Dean Sigler\",\"@id\":\"http:\\\/\\\/cafe.foundation\\\/blog\\\/#\\\/schema\\\/person\\\/e9c06a89f78d39fc03473ec90f4902a7\"},\"headline\":\"DLR&#8217;s Novel Configurations\",\"datePublished\":\"2020-11-07T07:20:56+00:00\",\"dateModified\":\"2020-11-07T07:23:14+00:00\",\"mainEntityOfPage\":{\"@id\":\"http:\\\/\\\/cafe.foundation\\\/blog\\\/dlrs-novel-configurations\\\/\"},\"wordCount\":1454,\"commentCount\":0,\"image\":{\"@id\":\"http:\\\/\\\/cafe.foundation\\\/blog\\\/dlrs-novel-configurations\\\/#primaryimage\"},\"thumbnailUrl\":\"http:\\\/\\\/cafe.foundation\\\/blog\\\/wp-content\\\/uploads\\\/2020\\\/11\\\/dlr-futprint50_preconceptualconfigurationstudies-528x396.png\",\"keywords\":[\"\u201cZero Emission Aviation \u2013 Emissionsfreies Fliegen\u201d (white paper)\",\"Ampaire\",\"BDLI (German Aerospace Industries Association or Bundesverband der Deutschen Luft- und Raumfahrtindustrie)\",\"DLR Institute of Aerodynamics and Flow Technology\",\"Dr Xavier Roboam\",\"European Clean Sky 2 Advanced Engine and Aircraft Configurations (ADEC) projects\",\"German Aerospace Center (Deutsches Zentrum f\u00fcr Luft- und Raumfahrt; 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